Optical Lighting Profiles

Extruded sections engineered for what the light does – diffusion, beam shaping and glare control – rather than only for the shape of the fitting.

What we supply

An optical profile is specified by performance, not just by dimensions: transmittance, beam angle, glare rating, and how uniformly the lit surface looks. That means the section geometry, the surface structure and the material all have to be designed together.

We work from your optical target – tell us the transmittance, the beam spread and any UGR requirement – and design the section and surface to reach it. Prototypes are measured before tooling is finalised.

Optical lighting profile - capability
FunctionDiffusion, beam shaping, glare control, light guiding
MaterialsPMMA for maximum transmission; PC where impact matters
Surface structuresFrosted, matte, prismatic, embossed, lens geometry
TransmittanceSet to your optical target and confirmed on prototypes
Beam controlLinear lens geometry shapes the beam without secondary optics
GlarePrismatic and micro-prism structures for UGR-controlled luminaires
ProcessExtrusion and co-extrusion
VerificationPrototype sections produced for optical approval

Options we build into the profile

  • Prismatic and micro-prism surfaces for glare-controlled luminaires
  • Linear lens geometry that replaces secondary optics
  • Diffuser grades tuned to hide LED pitch at a target transmittance
  • Co-extruded structures combining optical and mechanical zones
  • Light-guide sections for edge-lit applications
  • Prototype measurement before production tooling release

Frequently Asked Questions

Tell us the target UGR and the luminaire layout. Glare is controlled with prismatic or micro-prism surface structures, and we confirm the result on prototype sections before releasing production tooling.
We verify appearance, dimensions and transmittance on prototypes. Where a formal photometric report is required, we coordinate testing with the fixture manufacturer or a nominated laboratory.
In many linear luminaires, yes – an extruded lens profile shapes the beam without a separate optic, which reduces parts and assembly cost.

Send us your drawing or sample

Our engineers review geometry, material and tooling feasibility and come back with a profile proposal and quotation.

Or email your drawing to info@leddiffuserfactory.com · WhatsApp +37259205909 · WeChat +861587897761

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